Stereo Lens Alignment Tool

Our customer required a tool to align two 4mm dia x 9mm long micro lens assemblies and hold them in place during bonding. One lens assembly was fixed and the other an adjustable zoom lens. Once the two lens assemblies were aligned, epoxy was strategically injected to permanently fixed the lens assemblies to the lens housing.

The fixed lens required the following alignment DOFs: Focus (Z), Pitch (Rot y) and Yaw (Rot X)
The zoom lens required the following alignment DOFs: Focus (Z) and zoom adjustment.

For this project, Exact Engineering provided the following services:

  • Development of alignment strategies and methodologies.
  • Design of alignment stages to meet alignments DOFs.
  • Custom end effectors for holding the lens assemblies.
  • Production of manufacturing drawings.
  • Parts manufacturing.
  • Assembly and testing of alignment tool.
  • Training on use of alignment tool.

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